Wuxi BLO Machinery Equipment Co., Ltd.
 |
| Place of Origin: | China |
| Brand Name: | BLO |
| Certification: | CE ISO SGS |
| Model Number: | BL981703 |
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Standard export packing with each machine tied and protected in container |
| Delivery Time: | 60-90 days |
| Payment Terms: | T/T |
| Supply Ability: | 10set |
| Name: | Door Frame Machine | Frequency Converter Brand: | Yaskawa |
|---|---|---|---|
| Width Of The Plate: | 220mm | Suitable To Process: | Color Steel Plate |
| Coil Weight (Max): | 3000kg |
Technical process:
The production line are mainly constituted by material entry frame,roll forming machine,automatic shearing mechanism ,hydraulic system,computer control system that adopts imported PLC,high precision length counting system and so on.
Work flow:
Uncoiling the sheet→sheet guiding→roll forming machine→step forming mechanism→measure length→automatic cutting→panel to the support
| No. | Main Parameter of Door Frame Roll Forming Machine | |
| 1 | Suitable to process | Color steel plate |
| 2 | Width of the plate | 220mm |
| 3 | Rollers |
17 rows
|
| 4 | Dimensions | 8200*1450*1510mm |
| 5 | Power | 7.5+4kw |
| 6 | Thickness of the plate | 1.2mm |
| 7 | Productivity | 10-15m/min |
| 8 | Material of the cutting blade | Cr12 |
| 9 | Diameter of the roller | Φ70mm |
| 10 | Weight | About 3.4T |
| 11 | Voltage | 380V 50Hz 3phases |
| 15 | Control system | PLC control |
|
1: 3T hydraulic decoiler
|
|
|
Single unrolling machine, one side can put material
|
|
|
Adopt automatic hydraulic system for expand
|
|
|
Coil weight (Max)
|
3000kg
|
|
Inter diameter
|
420mm-510mm
|
|
Maximal out diameter
|
1300mm
|
|
Oil cylinder dia
|
100mm
|
|
Coil width (Max)
|
500mm
|
|
Working speed
|
0-15m/min adjustable
|
|
Main motor power
|
4KW AC motor
|
|
Hydraulic power
|
3kw
|
|
Frequency converter brand
|
Yaskawa
|
|
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
|
|
|
The decoiler has 4 segments
|
|
|
Color
|
blue
|
|
Quantity
|
1 set
|
|
2: Entrance table guide→flattener
|
|
|
Armed adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattene
|
|
|
Entrance table-guide
|
adjustable
|
|
Entrance width range
|
150-300mm
|
|
Entrance and guide roller
|
diameter is ￠65mm, material is sae1045, HRC48-52° surface with chrome
|
|
Quantity
|
1
|
|
The quantity of leveler rolls must be planned according to thickness 0.8mm to 1.5 mm.
|
|
|
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
|
|
|
Flattener roller material
|
SAE 1045 thermal treatment hardness 48-52 HRC
|
|
Diameter of flattener shaf
|
￠56mm, material is SAE 1045, hardening and tempering
|
|
Power
|
4KW AC motor
|
|
Speed
|
0-15m/min
|
|
Speed controlled by frequency converter brand
|
Yaskawa
|
|
Color
|
main color in blue, drive parts by yellow
|
|
Quantity
|
1
|
|
3: Servo feeding and punching system
|
|
|
Servo feeding system
|
|
|
This system adopt servo feeding to make high speed and precision
|
|
|
Servo power
|
3KW
|
|
Servo brand
|
Yaskawa (made in China)
|
|
Feeding roller
|
SAE 1045 thermal treatment hardness 48-52 HRC.
|
|
Feeding material requirement
|
width min 150mm
|
|
Material spec
|
thickness between 0.8mm and 1.5mm
|
|
Punching (include hydraulic station)
|
|
|
Base on customer provide punching drawing, this machine need adopt 5 units hydraulic punching system
|
|
|
Hydraulic station with Storage tank for provides pressure oil quantity in a short period of time, to meet the requirements of speed pressure
|
|
|
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
|
|
|
Hydraulic power
|
7.5kw
|
|
Working pressure
|
12-20Mp adjustable
|
|
4:Feeding→roll forming→rectify device→post cutting
|
|
|
Feeding
|
|
|
Profile steel thickness
|
between 0.8mm and 1.5mm
|
|
Feeding system
|
adjustable by hand wheel
|
|
Feeding width range
|
150-300mm
|
|
Feeding roller
|
diameter is ￠56mm, material is ASTM52100, HRC58-62egeree
|
|
roll forming
|
|
|
Main motor power
|
5.5kw, AC motor, side motor to save space
|
|
Machine Voltage, Frequency, Phase
|
380 V, 50 Hz, 3Phase
|
|
Roll station
|
17stations (base on final design)
|
|
Roller material
|
Gcr15, 58-62,HRC hardness and chrome plated surface
|
|
Shaft diameter
|
￠65mm material: SAE1045
|
|
rectify device
|
|
|
two station safter roll forming,
|
|
|
Function
|
for revise the end product up and down/ left and right to straightness
|
|
Roller material: Roller material
|
GCR15 quenched 58°-62°finishing turning CNC
|
|
Adjust by hand wheel
|
|
|
Post cutting system
|
|
|
Cutting after forming
|
Cut the sheet after roll forming to required length
|
|
Material of blade
|
Cr12, 58-62 HRC hardness
|
|
Cutting blade
|
1 set
|
|
Cutting power
|
by hydraulic, 7.5KW with Storage tank
|
|
Working pressure
|
10-20Mpa adjustable
|
|
Length measuring
|
Automatic encoder length measuring, brand: Omron
|
|
5: Output table
|
|
|
Frame
|
welding by tube
|
|
Size
|
about 2.0m long*0.3mwide*0.9mhigh
|
|
One out table with support roller
|
|
|
Supporter roller
|
ASTM 1045 with chrome
|
|
Diameter of rollers
|
55mm
|
|
Color
|
Blue
|
|
Quantity
|
2 units
|
|
6: hydraulic station
|
|
|
Hydraulic power
|
7.5kw
|
|
Working pressure
|
12-20Mp adjustable
|
|
Solenoid valve
|
6 groups (one for cutting)
|
|
Hydraulic oil
|
46# hydraulic oil
|
|
Quantity
|
1
|
|
Color
|
blue
|
|
7: Control desk
|
|
|
Voltage, Frequency, Phase
|
380 V, 50 Hz, 3Phase
|
|
Control panel
|
Button-type switch and touch screen
|
|
Unit of length
|
millimeter (switched on the control panel)
|
|
Language
|
English/Chinese
|
|
PLC brand
|
Panasonic
|
|
Frequency converter brand
|
Yaskawa, quantity: 1
|
|
Touch screen
|
Taiwan Weinview
|
Tag:
